---
title: "Part 2: The Evolution: From Point Forecasts to Probabilistic Forecasting"
description: Part 2 of our series takes a look at the evolution of forecasting from manufacturing to wholesale distribution.
image: https://thrivetech.com/hubfs/Screenshot%202024-10-22%20095603-1.png
---

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# Part 2: The Evolution: From Point Forecasts to Probabilistic Forecasting

![Screenshot 2024-10-22 095603-1](https://thrivetech.com/hs-fs/hubfs/Screenshot%202024-10-22%20095603-1.png?width=400&height=252&name=Screenshot%202024-10-22%20095603-1.png)

---

Before we discuss abandoning forecasting entirely, it's worth acknowledging that the industry has made progress. Although traditional "point forecasting"—predicting that demand will be exactly 47 units next month—is still the predominant method used by ERP purchasing modules and Supply Chain Planning vendors, there are a handful of software vendors who are now offering a smarter approach called probabilistic forecasting. 

**The Probabilistic Approach: Better, But Still Not Enough**

Companies like Smart Software (acquired by Epicor in 2024) pioneered probabilistic forecasting for wholesale distribution. Rather than generating a single-number forecast, probabilistic forecasting outputs a full range of possible item demand levels, using probability theory to attach odds to the possibilities, then runs thousands of scenarios to expose the full range of possibilities.

This is a significant improvement over traditional point forecasting. For a spare part with a 33-week replenishment lead time, while the average lead time demand might be 3 units, the most likely demand is actually zero, and a reorder point of 14 units is needed to ensure only a 1% chance of stockout. A point forecast would have suggested 3 units—completely wrong for inventory planning purposes.

The advantage of probabilistic forecasting is that it doesn't rely on direct point forecasts as the basis of inventory replenishment and stocking levels—instead, it determines probabilities for every possible demand and aligns demand probabilities to percentiles (like 52%, 75%, or 89%) as inputs to inventory control models based on desired service levels. A critical spare part might be planned at an 89% service level, while a non-critical part might use a 52% service level. The system goes directly from the probability distribution to the recommended inventory replenishment amount.

Probabilistic forecasting is better for wholesalers than point forecasting because it is a better approach to uncertain demand. Instead of pretending you can predict a single number, it generates a range of potential outcomes with associated probabilities, creating a more realistic picture for decision-making. This potentially generates better results for low-volume intermittent demand, which is prevalent for wholesalers.

**Why AI-Generated Inventory Targets Beats Probabilistic Forecasting**

While probabilistic forecasting is superior to point forecasting, it's still fundamentally trying to predict demand—even if it's predicting a probability distribution rather than a single number. The breakthrough with AI-generated inventory targets is that they stop trying to forecast entirely.

The fundamental difference is philosophical. Probabilistic forecasting asks: "What's the probability distribution of demand?" For items selling 8 times a year, this is still the wrong question—even with sophisticated probability distributions, you're trying to predict the unpredictable.

AI-generated inventory targets ask fundamentally different questions:

- **Who is buying this SKU at this location? **One of our most strategic accounts, or a smaller, less profitable account?

- **How many different customers buy this SKU, and is that number growing or shrinking?** (a critical factor probabilistic forecasting doesn't consider)
- **What's the unit cost and margin of this item?** (affecting optimal stocking strategy)
- **Based on actual sales transactions (not a monthly rollup of sales), what's the optimal min/max for this SKU?**
- **Given this SKU's performance across all locations and customer segments, should it even be in the catalog?**
- **Can you optimize the inventory level for this SKU to support our goals of increasing turns and/or reducing stockouts?**

**The Customer and Cost Dimensions That Forecasting Misses**

This is where AI-generated inventory targets reveal their power. Consider two SKUs that both sell 8 times per year:

**SKU A:** Sells to 1 customer, 8 times per year, at $50 cost, 20% margin

**SKU B:** Sells to 8 different customers, once each per year, at $5 cost, 40% margin

Probabilistic forecasting would treat these identically—they have the same demand pattern. But the optimal inventory strategy for these two items is radically different:

- SKU A should be monitored to see when the one customer stops buying this SKU, so that it can be nonstocked at that location (single customer dependency)
- SKU B should definitely be stocked (broad customer base, low cost, high margin)

AI-generated inventory targets incorporate customer concentration, item economics, and demand patterns to determine optimal stocking levels—or whether to stock at all. This is SKU rationalization combined with inventory optimization.

For that automotive part selling 8 times a year, AI doesn't try to predict which month those 8 sales will occur (point forecasting) or generate a probability distribution of possible sales (probabilistic forecasting). Instead, it calculates the optimal inventory position that balances:

- Stockout risk based on customer buying patterns
- Carrying cost based on item economics
- Customer importance and concentration
- Product lifecycle and substitution dynamics

All of this adjusts continuously based on actual sales patterns rather than forecasted demand or probability distributions.

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